Micro drilling of Inconel 625 alloy under flood-cutting conditions is the subject of this research. The material features, operating circumstances, limited thermal conductivity, and high-quality standards make micro-drilling on nickel-based superalloy an extremely difficult procedure. As a result of the material's poor thermal conductivity, heat builds up around the tooltip and is unable to disperse, leading to premature tool wear. To better understand the machinability of Inconel 625 in micro drilling operations, researchers analyzed the effects of spindle rpm and feed rate on thrust force, torque, radial component force, tangential component forces, oversize diameter, and white layer thickness. This study examines how different micro-drilling parameters affect the final shape of a micro-hole and its surrounding area (in terms of damaged layer thickness). Data like equivalent stress and deformation were theoretically determined and analyzed by ANSYS simulation. Moreover, statistical analysis was used to create forecasting models for several features of the final product.
